Autostart AS-2500 TW Manuale del Proprietario

Ram Truck Chrysler Group LLC OWNER’S MANUAL2014 2014 RAM TRUCK DIESEL14D241-226-AA First Edition Printed in U.S.A.Diesel Supplement

A MESSAGE FROM CHRYSLER GROUP LLCChrysler Group LLC welcome you as a turbochargeddiesel-powered truck owner. Your diesel truck willsound, feel, drive,

NOTE: Mixing engine coolant (antifreeze) types is notrecommended and can result in cooling system damage.If HOAT and OAT coolant are mixed in an emerg

Disposal Of Used Engine CoolantUsed ethylene glycol-based engine coolant (antifreeze) isa regulated substance requiring proper disposal. Checkwith you

• Make sure that the coolant expansion bottle overflowhoses are not kinked or obstructed.• Keep the front of the radiator clean. If your vehicle isequ

Brake SystemBrake Master Cylinder – Brake Fluid Level CheckThe fluid level of the master cylinder should be checkedwhen performing under the hood serv

WARNING! (Continued)• To avoid contamination from foreign matter ormoisture, use only new brake fluid or fluid that hasbeen in a tightly closed contai

FLUID CAPACITIESU.S. MetricFuel (Approximate)3.0L Diesel Engine 26 Gallons 98.5 LitersEngine Oil With Filter3.0 Liter Diesel Engine (SAE 5W-30Syntheti

FLUIDS, LUBRICANTS AND GENUINE PARTSEngineComponent Fluid, Lubricant, or Genuine PartEngine Coolant We recommend you use MOPAR® Antifreeze/Coolant10 Y

Component Fluid, Lubricant, or Genuine PartFuel Selection Use good quality diesel fuel from a reputable supplier inyour vehicle. Federal law requires

Component Fluid, Lubricant, or Genuine PartDiesel Exhaust Fluid MOPAR® Diesel Exhaust Fluid (API Certified) (DEF) orequivalent that has been API Certi

ChassisComponent Fluid, Lubricant, or Genuine PartAutomatic Transmission We recommend you only use Mopar® ZF 8&9 SpeedATF™ Automatic Transmission

THINGS TO KNOW BEFORE STARTING YOUR VEHICLECONTENTS䡵 REMOTE STARTING SYSTEM ...10▫ How To Use Remote Start ...10䡵 ENGINE BREAK

MAINTENANCE SCHEDULECONTENTS䡵 MAINTENANCE SCHEDULE ...110▫ Maintenance Chart – Diesel Fuel Up To B5Biodiesel ...112▫

MAINTENANCE SCHEDULEYour vehicle is equipped with an automatic oil changeindicator system. The oil change indicator system willremind you that it is t

Required MaintenanceRefer to the Maintenance Schedules on the followingpages for required maintenance.At Every Oil Change Interval As Indicated By Oil

Maintenance Chart – Diesel Fuel Up To B5 BiodieselMileage or time passed (whichever comesfirst)10,00020,00030,00040,00050,00060,00070,00080,00090,0001

Mileage or time passed (whichever comesfirst)10,00020,00030,00040,00050,00060,00070,00080,00090,000100,000110,000120,000130,000140,000150,000Or Years:

WARNING!• You can be badly injured working on or around amotor vehicle. Do only service work for which youhave the knowledge and the right equipment.

• Check the fluid levels of the coolant reservoir, brakemaster cylinder, power steering and transmission asneeded• Check function of all interior and

Maintenance Chart – B6 to B20 BiodieselMileage or time passed (whichever comesfirst)10,00020,00030,00040,00050,00060,00070,00080,00090,000100,000110,0

WARNING!• You can be badly injured working on or around amotor vehicle. Do only service work for which youhave the knowledge and the right equipment.

REMOTE STARTING SYSTEMThis system uses the Remote Keyless Entry(RKE) transmitter to start the engine conve-niently from outside the vehicle while stil

RAM 2500 / 3500 / 4500 / 5500

TABLE OF CONTENTSSECTION PAGE1INTRODUCTION ...1232THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

INTRODUCTIONCONTENTS䡵A MESSAGE FROM CHRYSLER GROUP LLC. . . .1241

A MESSAGE FROM CHRYSLER GROUP LLCChrysler Group LLC and Cummins® welcome you as aCummins® turbocharged diesel-powered truck owner.Your diesel truck wi

THINGS TO KNOW BEFORE STARTING YOUR VEHICLECONTENTS䡵 REMOTE STARTING SYSTEM —IF EQUIPPED ...126▫ How To Use Remote Start ...

REMOTE STARTING SYSTEM — IF EQUIPPEDThis system uses the Remote Keyless Entry(RKE) transmitter to start the engine conve-niently from outside the vehi

WARNING!• Do not start or run an engine in a closed garage orconfined area. Exhaust gas contains Carbon Mon-oxide (CO) which is odorless and colorless

WARNING!• Do not start or run an engine in a closed garage orconfined area. Exhaust gas contains Carbon Mon-oxide (CO) which is odorless and colorless

temperature conditions, the diesel vehicle may delay crankup to 30 seconds for the fuel and grid heater. Once thevehicle has started, the engine will

To Exit Remote Start Mode And Drive The VehicleTo exit Remote start Mode and Drive the vehicle Beforethe end of the 15-minute cycle, press and release

ENGINE BREAK-IN RECOMMENDATIONSThe Cummins® turbocharged diesel engine does notrequire a break-in period due to its construction. Normaloperation is a

UNDERSTANDING YOUR INSTRUMENT PANELCONTENTS䡵 INSTRUMENT CLUSTER ...132䡵 INSTRUMENT CLUSTER DESCRIPTIONS ...133䡵 ELECTRONIC VEHICLE INF

INSTRUMENT CLUSTER132 UNDERSTANDING YOUR INSTRUMENT PANEL

INSTRUMENT CLUSTER DESCRIPTIONS1. TachometerThe tachometer indicates engine speed in RevolutionsPer Minute (RPM x 1000).CAUTION!Do not operate the eng

come on when the ignition is first turned on and remainon for 15 seconds, then blink for 5 seconds, and remainon until the vehicle is started. If the

NOTE:A continuous chime will sound if the vehicle is drivenmore than 1 mile (1.6 km) with either turn signal on.Check for an inoperative outside light

WARNING! (Continued)Vehicle.” Follow the warnings under the “CoolingSystem Pressure Cap” paragraph.6. Brake Warning LightThis light monitors various b

WARNING!Driving a vehicle with the red brake light on isdangerous. Part of the brake system may have failed.It will take longer to stop the vehicle. Y

• Observe vehicle oil pressure and temperature indica-tors.• Check the coolant and oil levels frequently.• Vary throttle position at highway speeds wh

flash or remain on continuously. Refer to “OccupantRestraints” in “Things To Know Before Starting YourVehicle” for further information.9. Air Bag Warn

14. Fuel GaugeShows level of fuel in tank when ignition switch is in theON/RUN position.15. Vehicle Security Light — If EquippedThis light will flash

Your vehicle has also been equipped with a TPMSmalfunction indicator to indicate when the system is notoperating properly. The TPMS malfunction indica

17. Front Fog Light Indicator — If EquippedThis indicator will illuminate when the front foglights are on.18. Electronic Vehicle Information Center (E

22. TOW/HAULThe TOW HAUL button is located on the centerstack upper switch bank. This light will illumi-nate when TOW HAUL mode is selected.23. Electr

in the Electronic Vehicle Information (EVIC) sectionunder the heading of Diesel Exhaust Fluid (DEF) Warn-ing Messages.ELECTRONIC VEHICLE INFORMATION C

Electronic Vehicle Information Center (EVIC)DisplaysWhen the appropriate conditions exist, the ElectronicVehicle Information Center (EVIC) Displays th

• Coolant Low• Engine Power Reduced During Warmup• Engine Power Reduced up to 30-sec During Warmup• Engine Power Reduced up to 2-min During Warmup• Ac

Cold Ambient Derate Mode MessagesThe vehicle will display messages when a derate (enginepower reduction) is activated to protect the turbochargerdurin

• Speed Limited to 5 MPH in XXX mi Refill DEF – Thismessage will continuously display if the “DEF LowRefill Soon” message is ignored, and the frequenc

UNDERSTANDING YOUR INSTRUMENT PANELCONTENTS䡵 INSTRUMENT CLUSTER ...14䡵 INSTRUMENT CLUSTER — LARAMIE ...15䡵 INSTRUMENT CLUSTER DESCRI

Diesel Exhaust Fluid (DEF) Fault WarningMessagesThere are four different messages which are displayed ifthe vehicle detects that the DEF system has be

• 5 MPH Max Speed on Restart, Long Idle or RefuelService DEF See Dealer — This message will continu-ously display when the mileage counter reaches zer

RAM Active Air SystemYour vehicle is equipped with an advanced Ram ActiveAir system that provides enhanced performance, espe-cially when towing under

• Engine HoursDisplays the total hours of engine operation, and thehours in drive and at idle.• Oil Filter LifeDisplays the percentage of oil filter l

STARTING AND OPERATINGCONTENTS䡵 STARTING PROCEDURES ...156▫ Manual Transmission – If Equipped ...157▫ Automatic Transmission – If Eq

▫ Operating Precautions ...174▫ Cooling System Tips – AutomaticTransmission ...175䡵 ENGINE BLOCK HEATER — IF EQUI

䡵 ADDING FUEL – 2500/3500 DIESELMODELS ...206䡵 ADDING FUEL – CHASSIS CAB MODELS . . . .209▫ Fuel Filler Cap ...

STARTING PROCEDURESBefore starting your vehicle, adjust your seat, adjust bothinside and outside mirrors, and fasten your seat belts.The starter shoul

Manual Transmission – If EquippedApply the parking brake, place the shift lever in NEU-TRAL and press the clutch pedal to the floor beforestarting the

INSTRUMENT CLUSTER14 UNDERSTANDING YOUR INSTRUMENT PANEL

4. If you wish to stop the cranking of the engine prior tothe engine starting, remove your foot from the brakepedal and press the button again.NOTE: N

NOTE: If the ignition switch is left in the ACC or RUN(engine not running) position and the transmission is inPARK, the system will automatically time

Follow the steps in the “Normal Starting” procedureexcept:1. Pushing the engine start button with the driver’s footon the brake will move the ignition

5. After engine start-up, check to see that there is oilpressure.6. Allow the engine to idle about three minutes until themanifold heaters have comple

NOTE: The engine block heater cord is a factory in-stalled option. If your vehicle is not equipped, heatercords are available from your authorized MOP

CAUTION!Do not crank engine for more than 15 seconds at atime or starter motor damage may result. Turn theignition switch to the OFF position and wait

2. While the ⬙Wait To Start” telltale is on, the EVIC willadditionally display a gauge or bar whose initiallength represents the full ⬙Wait To Start⬙

• Automatic equipped vehicles with optional KeylessEnter-N-Go™ – If the start button is pushed oncewhile in park with the ignition off and driver’s fo

NOTE: Excessive white smoke and poor engine perfor-mance will result if manifold heaters are not recycled.2. Heat generated by the manifold heaters di

Starting FluidsWARNING!Starting fluids or flammable liquids must never beused in the Cummins® diesel engine (see Warninglabel). Never pour diesel fuel

INSTRUMENT CLUSTER — LARAMIE3UNDERSTANDING YOUR INSTRUMENT PANEL 15

NORMAL OPERATION – DIESEL ENGINEObserve the following when the engine is operating.• All message center lights are off.• Malfunction Indicator Light (

NOTE:• Use of Climatized Ultra Low Sulfur Diesel Fuel orNumber 1 Ultra Low Sulfur Diesel Fuel results in anoticeable decrease in fuel economy.• Climat

Battery Blanket UsageA battery loses 60% of its cranking power as the batterytemperature decreases to 0°F (-18°C). For the same de-crease in temperatu

NOTE:• If ambient temperatures are low and the coolanttemperature is below 180°F (82°C), the engine idlespeed will slowly increase to 1,000 RPM after

Idle-Up Feature – Automatic Transmission OnlyThe driver-controlled high idle speed feature will helpincrease cylinder temperatures and provide additio

NOTE:• During engine shut down on vehicles equipped withmanual transmissions, it is normal for the diesel en-gine to resonate heavily for a moment dur

Idle ShutdownThis feature can be enabled so that the truck will auto-matically shutdown when the truck has been idling for aset period of time when th

Avoid Low Coolant Temperature OperationContinual operation at low engine coolant (antifreeze)temperature below the normal range on the gauge 140°F(60°

Do Not Operate The Engine With Failed PartsAll engine failures give some warning before the partsfail. Be on the alert for changes in performance, sou

WARNING!Remember to disconnect the cord before driving.Damage to the 110–115 Volt electrical cord couldcause electrocution.NOTE: The block heater will

INSTRUMENT CLUSTER DESCRIPTIONS1. TachometerThe tachometer indicates engine speed in RevolutionsPer Minute (RPM x 1000).CAUTION!Do not operate the eng

until the ⬙Exhaust Brake Indicator⬙ is illuminated. Nor-mal (Full Strength) exhaust brake mode is indicated by ayellow ⬙Exhaust Brake Indicator⬙.Once

NOTE: For optimum braking power it is recommendedto use the exhaust brake while in TOW/HAUL mode.The exhaust brake feature can also be used to reduce

CAUTION! (Continued)• Do not shift between PARK, REVERSE, NEU-TRAL, or DRIVE when the engine is above idlespeed.• Before shifting into any gear, make

WARNING! (Continued)• Never leave children alone in a vehicle, or withaccess to an unlocked vehicle. Allowing children tobe in a vehicle unattended is

position, and the transmission is locked in PARK when-ever the ignition switch is in the full OFF position.Brake/Transmission Shift Interlock SystemTh

Only shift from DRIVE to PARK or REVERSE when theaccelerator pedal is released and the vehicle is stopped.Be sure to keep your foot on the brake pedal

precaution, turn the front wheels toward the curb on adownhill grade and away from the curb on an uphillgrade.On four-wheel drive vehicles be sure tha

WARNING! (Continued)• Unintended movement of a vehicle could injurethose in and near the vehicle. As with all vehicles,you should never exit a vehicle

CAUTION!• Before moving the shift lever out of PARK, youmust turn the ignition switch from the OFF posi-tion to the ON/RUN position, and also press th

WARNING!Do not coast in NEUTRAL and never turn off theignition to coast down a hill. These are unsafepractices that limit your response to changing tr

3. Malfunction Indicator Light (MIL)The Malfunction Indicator Light (MIL) is part ofan onboard diagnostic (OBDII) system whichmonitors the emissions a

If the transmission temperature exceeds normal operat-ing limits, the powertrain controller will modify thetransmission shift schedule and expand the

accelerate under heavily loaded conditions may be re-duced. In all cases, normal operation will resume oncethe transmission temperature has risen to a

If the transmission cannot be reset, authorized dealerservice is required.Electronic Range Select (ERS) OperationThe Electronic Range Select (ERS) shi

WARNING!Do not downshift for additional engine braking on aslippery surface. The drive wheels could lose theirgrip and the vehicle could skid, causing

When To Use TOW/HAUL ModeWhen driving in hilly areas, towing a trailer, carrying aheavy load, etc., and frequent transmission shifting oc-curs, press

WARNING!Do not use the “TOW/HAUL” feature when drivingin icy or slippery conditions. The increased enginebraking could cause the rear wheels to slide,

cause damage to the transmission. The torque con-verter will refill within five seconds after starting theengine.MANUAL TRANSMISSION — IF EQUIPPEDWARN

ShiftingTruck models with manual transmission are equippedwith a clutch interlocking ignition system. The clutchpedal must be fully pressed to start t

Maximum Recommended Up-Shift SpeedsGear Selection 1 to 2 2 to 3 3 to 4 4 to 5 5 to 6MaximumSpeed7 mph(11 km/h)15 mph(24 km/h)25 mph(40 km/h)40 mph(64

Maximum Recommended Downshifting SpeedsGear Selection 6 to 5 5 to 4 4 to 3 3 to 2 2 to 1MaximumSpeed68 mph(109 km/h)50 mph(80 km/h)32 mph(51 km/h)19 m

VEHICLES SOLD IN CANADAWith respect to any Vehicles Sold in Canada, the nameChrysler Group LLC shall be deemed to be deleted and thename Chrysler Cana

WARNING!A malfunctioning catalytic converter, as referencedabove, can reach higher temperatures than in normaloperating conditions. This can cause a f

that they are about to shift the transmission into RE-VERSE (R). Due to this feature, a slow shift to REVERSE(R) can be perceived as a high shift effo

• Brake pedal must not be applied• Vehicle engine must be running• No vehicle, brake or clutch switch faults present• PTO must be correctly installed

PTO manufacturer to ensure that their electrical (switchesand remote) system is compatible with the vehicle’selectrical architecture and software func

NOTE: For application specific information with respectto PTO and pump requirements and additional vehicleinformation (wiring schematics, preset idle

FUEL REQUIREMENTSUse good quality diesel fuel from a reputable supplier inyour vehicle. Federal law requires that you must fuel thisvehicle with Ultra

CAUTION!If the “Water in Fuel Indicator Light” remains on, DONOT START engine before you drain the water fromthe fuel filter(s) to avoid engine damage

must first be reconfigured by an authorized Ram dealerand the provisions in the following section must beadhered to.Pickup Models And Chassis Cab Mode

Fuel Oxidation Stability - Must Use Fuel WithinSix Months Of ManufactureBiodiesel fuel has poor oxidation stability which canresult in long term stora

CAUTION!• Under no circumstances should oil change inter-vals exceed 15,000 miles (24 000 km) pickup or12,500 miles (20 000 km) chassis cab if operati

2. There is no fuel filler cap. A flapper door inside thefiller pipe seals the system.3. Insert the fuel nozzle fully into the filler pipe – thenozzle

CAUTION!Driving with a hot engine cooling system coulddamage your vehicle. If the temperature gauge reads“H” pull over and stop the vehicle. Idle the

2. Insert funnel into same filler pipe opening as the fuelnozzle.3. Ensure funnel is inserted fully to hold flapper dooropen.4. Pour fuel into funnel

CAUTION!To avoid fuel spillage and overfilling, do not “topoff” the fuel tank after filling.WARNING!• Never have any smoking materials lit in or near

WARNING!A fire may result if fuel is pumped into a portablecontainer that is on a truck bed. You could be burned.Always place fuel containers on the g

microbes form “slime” that will clog fuel filters and lines.Drain condensation from the supply tank and change theline filter on a regular basis.NOTE:

Adding Diesel Exhaust FluidThe DEF gauge (located on the instrument cluster) willdisplay the level of DEF remaining in the tank. Refer to“Instrument C

1 — Diesel Exhaust Fluid Fill Location2 — Diesel Fuel Fill Location2. Insert DEF fill adapter/nozzle into DEF tank fillerneck.CAUTION!•To avoid DEF sp

CAUTION! (Continued)• DO NOT OVERFILL. DEF will freeze below 12degrees F (-11 degrees C). The DEF system isdesigned to work in temperatures below the

Extra care should be taken when filling with portablecontainers to avoid overfilling. Note the level of the DEFgauge in your instrument cluster. On pi

Gross Trailer Weight (GTW)The GTW is the weight of the trailer plus the weight of allcargo, consumables and equipment (permanent or tem-porary) loaded

Frontal AreaThe frontal area is the maximum height multiplied by themaximum width of the front of a trailer.Trailer Sway ControlThe trailer sway contr

has been corrected. If the problem is related to the brakebooster, the ABS pump will run when applying the brakeand a brake pedal pulsation may be fel

Trailer sway control and a weight distributing (loadequalizing) hitch are recommended for heavier TongueWeights (TW) and may be required depending on

Trailer Hitch ClassificationThe following chart provides the industry standard forthe maximum trailer weight a given trailer hitch class cantow and sh

Ram 2500 & 3500 Diesel2500 ST SLT Bighorn/LonestarLaramie Outdoorsman3500 ST SLT Bighorn/LonestarLaramie Outdoorsman6.7L Cummins® Turbo Diesel6-Sp

Chassis Cab 4500 DieselST/SLT/Laramie6.7L Cummins® Turbo Diesel 6-Speed Manual Trans-missionMax Towing: 20,200 lbs (9 162 kg)Max Payload: 8,741 lbs (3

NOTE: For additional trailer towing information (maxi-mum trailer weight ratings) refer to the following websiteaddresses:• http://www.ramtrucks.com•

NOTE: Remember that everything put into or on thetrailer adds to the load on your vehicle. Also, additionalfactory-installed options or dealer-install

WARNING!Improper towing can lead to a collision. Follow theseguidelines to make your trailer towing as safe aspossible:• Make certain that the load is

WARNING! (Continued)2. GTW3. GAWR4. Tongue weight rating for the trailer hitch utilized.Towing Requirements – Tires• Do not attempt to tow a trailer w

• An electronically actuated trailer brake controller isrequired when towing a trailer with electronicallyactuated brakes. When towing a trailer equip

Integrated Trailer Brake Module – If EquippedYour vehicle may have an Integrated Trailer Brake Mod-ule (ITBM) for Electric and Electric Over Hydraulic

The light also will turn on when the parking brake isapplied with the ignition switch in the ON/RUN posi-tion.NOTE: This light shows only that the par

The user interface consists of the following:Manual Brake Control LeverSlide the manual brake control lever to the right toactivate power to the trail

Adjusting GAINNOTE: This should only be performed in a traffic freeenvironment at speeds of approximately 20–25 mph(30–40 km/h).1. Make sure the trail

9. If the trailer wheels lockup (indicated by squealingtires), reduce the GAIN setting; if the trailer wheelsturn freely, increase the GAIN setting.Re

CAUTION!Connecting a trailer that is not compatible with theITBM system may result in reduced or complete lossof trailer braking. There may be a incre

Towing Requirements – Trailer Lights And WiringWhenever you pull a trailer, regardless of the trailer size,stoplights and turn signals on the trailer

Towing TipsBefore setting out on a trip, practice turning, stoppingand backing the trailer up in an area away from heavytraffic.Automatic Transmission

When towing a loaded trailer up steep grades at lowspeeds (20 mph [32 km/h] or below), holding yourvehicle in first gear (using the ERS switches) can

Air ConditioningTurn off temporarily.Air Suspension SystemTo aid in attaching/detaching the trailer from the vehicle,the air suspension system can be

The DEF injection system consists of the following com-ponents:• DEF tank• DEF pump• DEF injector• Electronically-heated DEF lines• DEF control module

WHAT TO DO IN EMERGENCIESCONTENTS䡵 JUMP STARTING ...238▫ With Portable Starting Unit...2415

If the gauge pointer moves to either extreme of the gauge,the Check Gauges indicator will illuminate and a singlechime will sound.11. SpeedometerThe s

JUMP STARTINGWARNING!• To prevent personal injury or damage to clothing,do not allow battery fluid to contact eyes, skin orfabrics. Do not lean over a

1. Attach one jumper cable to the positive terminal ofbooster battery and the other end of the same cable tothe positive terminal of the discharged ba

2. Connect one end of the other jumper cable to negative(-) post of booster battery. Connect the other end of thejumper cable to a good ground on the

WARNING!Any procedure other than above could result in:• Personal injury caused by electrolyte squirting outthe battery vent;• Personal injury or prop

MAINTAINING YOUR VEHICLECONTENTS䡵 ENGINE COMPARTMENT — 6.7L DIESEL —SIX-SPEED 68RFE (2500/3500 Models Only) . . .245䡵 ENGINE COMPARTMENT — 6.7L DIESEL

▫ Transfer Case – If Equipped ...273▫ Manual Transmission – If Equipped ...274▫ Automatic Transmission – If Equipped ...274▫ Noise

ENGINE COMPARTMENT — 6.7L DIESEL — SIX-SPEED 68RFE (2500/3500 Models Only)1 — Battery 7 — Washer Fluid Reservoir2 — Engine Coolant Reservoir 8 — Power

ENGINE COMPARTMENT — 6.7L DIESEL — SIX-SPEED AS69RC (3500 Models Only)1 — Battery 7 — Washer Fluid Reservoir2 — Engine Coolant Reservoir 8 — Power Ste

ENGINE COMPARTMENT — 6.7L DIESEL (CHASSIS CAB MODELS ONLY)1 — Battery 7 — Washer Fluid Reservoir2 — Engine Coolant Reservoir 8 — Power Steering Fluid

As an added safety feature, your vehicle has beenequipped with a Tire Pressure Monitoring System(TPMS) that illuminates a low tire pressure telltale w

MAINTENANCE PROCEDURESThe pages that follow contain the required maintenanceservices determined by the engineers who designed yourvehicle.Besides thos

Engine OilChecking Oil LevelTo assure proper lubrication of your vehicle’s engine, theengine oil must be maintained at the correct level. Checkthe oil

mark. The total capacity from the low mark to the highmark is 2 qts (1.9L).CAUTION!Overfilling or underfilling the crankcase will causeoil aeration or

Oils with a high ash content may produce damagingdeposits on cylinder head valves and/or aftertreatmentsystem damage. A maximum sulfated ash content o

Engine oil not designated by the Chrysler or Cummins®Material Standards and API CJ-4 should not be used, asengine and exhaust system durability may be

Disposing Of Used Engine Oil And Oil FiltersCare should be taken in disposing of used engine oil andoil filters from your vehicle. Used oil and oil fi

CAUTION!Driving with a restricted air filter can cause enginedamage. Driving in dusty environments for extendedperiods will lead to rapid air filter p

Draining Fuel/Water Separator FilterThere are two fuel filter assemblies. One is located on thedriver’s side of the engine. The best access to this wa

drained while the engine was running, the “Water In FuelIndicator Light” may remain on for approximately threeminutes.NOTE:Care should be taken in dis

CAUTION!• Diesel fuel will damage blacktop paving surfaces.Drain the filter into an appropriate container.• Do not prefill the fuel filter when instal

CAUTION!The TPMS has been optimized for the originalequipment tires and wheels. TPMS pressures andwarning have been established for the tire sizeequip

5. Remove lid using a socket or strap wrench. Rotatecounterclockwise for removal. Remove used o-ringand discard it.6. Remove the used filter cartridge

CAUTION!• Diesel fuel will damage blacktop paving surfaces.Drain the filter into an appropriate container.• Do not prefill the fuel filter when instal

4. Close the water drain valve.5. Remove lid using a socket or strap wrench. Rotatecounterclockwise for removal. Remove used o-ringand discard it.6. R

CAUTION!Do not engage the starter motor for more than 15seconds at a time. Allow two minutes between thecranking intervals.NOTE: The engine may run ro

Intervention Regeneration Strategy – EVICMessage Process FlowThe Cummins® diesel engine meets all EPA Heavy DutyDiesel Engine Emissions Standards, res

maintenance may include replacing the Closed Crank-case Ventilation (CCV) filter element. The procedure forclearing and resetting the ⬙Perform Service

Exhaust Service Required – See Dealer NowRegeneration has been disabled due to a system malfunc-tion. At this point the engine Powertrain Control Modu

You can receive assistance in locating DEF in the UnitedStates by calling 866-RAM-INFO (866-726-4636). InCanada call 1–800–465–2001 (English) or 1–800

powered battery blankets will greatly increase startingcapability at low temperatures. Suitable battery blanketsare available from your authorized MOP

(antifreeze) will begin to drain from the coolant expan-sion bottle. DO NOT REMOVE THE COOLANT PRES-SURE CAP WHEN THE COOLING SYSTEM IS HOT.Cooling Sy

NOTE: The highest available transmission gear is dis-played in the lower right corner of the Electronic VehicleInformation Center (EVIC) whenever the

CAUTION! (Continued)• Do not use water alone or alcohol-based enginecoolant (antifreeze) products. Do not use additionalrust inhibitors or antirust pr

(antifreeze) solution. The use of lower quality waterwill reduce the amount of corrosion protection in theengine cooling system.Please note that it is

Disposal Of Used Engine CoolantUsed ethylene glycol-based engine coolant (antifreeze) isa regulated substance requiring proper disposal. Checkwith you

• Maintain engine coolant (antifreeze) concentration at aminimum of 50% OAT coolant (conforming to MS-12106) and distilled water for proper corrosion

Brake SystemBrake Master Cylinder – Brake Fluid Level CheckThe fluid level of the master cylinder should be checkedwhen performing under the hood serv

WARNING! (Continued)• To avoid contamination from foreign matter ormoisture, use only new brake fluid or fluid that hasbeen in a tightly closed contai

Selection of LubricantRefer to “Fluids, Lubricants, and Genuine Parts” in“Maintaining Your Vehicle” for fluid specifications.Fluid Level CheckThis flu

CAUTION!Using a transmission fluid other than the manufac-turer’s recommended fluid may cause deteriorationin transmission shift quality, and will req

Use the following procedure to check the transmissionfluid level properly:1. Monitor the transmission temperature using the EVICdisplay, and operate t

NOTE: If it is necessary to check the transmission belowthe operating temperature, the fluid level should bebetween the two “COLD” (lower) holes on th

NOTE:The “ESC Off Indicator Light” and the “ESC Activation/Malfunction Indicator Light” come on momentarily eachtime the ignition switch is turned to

Government’s Exterior Noise Regulations. These vehiclescan be identified by the Noise Emission Control Labellocated in the operator’s compartment.Requ

Exhaust SystemInspect the entire exhaust system for leaks and damagedparts. Devices such as hangers, clamps, and U-boltsshould be tight and in good co

EXHAUST SYSTEM• Removal or rendering inoperative exhaust systemcomponents including the muffler or tailpipe.ENGINE COOLING SYSTEM• Removal or renderin

Maintenance Log and Service Chart (Diesel Engines)Noise Systems Maintenance Chart and Service Log — Insert Month, Day, Year under column mileage close

Noise Systems Maintenance Chart and Service Log — Insert Month, Day, Year under column mileage closestto the mileage at which service was performed.MI

FLUID CAPACITIESU.S. MetricFuel (Approximate)2500/3500 Shortbed Models 31 Gallons 129 Liters2500/3500 Longbed Models 32 Gallons 132 LitersStandard Rea

FLUIDS, LUBRICANTS AND GENUINE PARTSEngineComponent Fluid, Lubricant, or Genuine PartEngineCoolantWe recommend you use MOPAR® Antifreeze/Coolant 10 Ye

Component Fluid, Lubricant, or Genuine PartFuel Selection Use good quality diesel fuel from a reputable supplier in your vehicle. Federal law requires

ChassisComponent Fluid, Lubricant, or Genuine PartAutomatic Transmission – If Equipped (Six-Speed68RFE) – Pickup models without PTOWe recommend you us

Component Fluid, Lubricant, or Genuine PartFront and Rear Axle Fluid (4500/5500) We recommend you use GL-5 SAE 75W-90 Synthetic(MS-9763).Clutch Linkag

This system conveniently allows the driver to select avariety of useful information by pressing the switchesmounted on the steering wheel.Refer to “El

MAINTENANCE SCHEDULECONTENTS䡵 MAINTENANCE SCHEDULE – DIESELENGINE ...290▫ Oil Change Indicator System – Cummins®Diesel ...

MAINTENANCE SCHEDULE – DIESEL ENGINECAUTION!Failure to perform the required maintenance itemsmay result in damage to the vehicle.At Each Stop For Fuel

change interval may fluctuate depending on your per-sonal driving style. Driving styles such as frequent stopand go type driving or extended idle time

If Chassis Cab models are operated with greater than 5%levels of Biodiesel, the oil change interval must notexceed 12,500 miles (20 000 km) under any

7,500 Miles (12,000 km) or 6 Months Maintenance ServiceSchedule❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary.❏ Rotate tires.❏ Lubri

15,000 Miles (24,000 km) or 12 Months Maintenance ServiceSchedule❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary.❏ Rotate tires.❏ Rep

22,500 Miles (36,000 km) or 18 Months Maintenance ServiceSchedule❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary.❏ Rotate tires.❏ Ins

30,000 Miles (48,000 km) or 24 Months Maintenance Service Schedule❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary.❏ Rotate tires.❏ Re

37,500 Miles (60,000 km) or 30 Months Maintenance ServiceSchedule❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary.❏ Rotate tires.❏ Lub

RAM DIESEL SUPPLEMENTRAM 1500 ...3RAM 2500 / 3500 / 4500 / 5500 ...

• Exhaust System – Regeneration Completed• Engine Will Not Restart in XXXX mi DEF Low RefillSoon• Engine Will Not Restart in XXXX mi Refill DEF• Engin

45,000 Miles (72,000 km) or 36 Months Maintenance Service Schedule❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary.❏ Rotate tires.❏ In

52,500 Miles (84,000 km) or 42 Months Maintenance ServiceSchedule❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary.❏ Rotate tires.❏ Lub

60,000 Miles (96,000 km) or 48 Months Maintenance Service Schedule❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary.❏ Rotate tires.❏ Re

67,500 Miles (108,000 km) or 54 Months Maintenance ServiceSchedule❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary.❏ Rotate tires.❏ In

75,000 Miles (120,000 km) or 60 Months Maintenance Service Schedule❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary.❏ Rotate tires.❏ R

82,500 Miles (132,000 km) or 66 Months Maintenance ServiceSchedule❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary.❏ Rotate tires.❏ Lu

90,000 Miles (144,000 km) or 72 Months Maintenance Service Schedule❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary.❏ Rotate tires.❏ I

97,500 Miles (157,000 km) or 78 Months Maintenance ServiceSchedule❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary.❏ Rotate tires.❏ Lu

105,000 Miles (168,000 km) or 84 Months Maintenance Service Schedule❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary.❏ Rotate tires.❏

112,500 Miles (180,000 km) or 90 Months Maintenance ServiceSchedule❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary.❏ Rotate tires.❏ I

Wait To Start LightThe “Wait To Start” telltale will illuminate forapproximately two seconds when the ignition isturned to the RUN position. It’s dura

120,000 Miles (192,000 km) or 96 Months Maintenance Service Schedule❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary.❏ Rotate tires.❏

127,500 Miles (204,000 km) or 102 Months Maintenance ServiceSchedule❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary.❏ Rotate tires.❏

135,000 Miles (216,000 km) or 108 Months Maintenance Service Schedule❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary.❏ Rotate tires.❏

142,500 Miles (228,000 km) or 114 Months Maintenance ServiceSchedule❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary.❏ Rotate tires.❏

150,000 Miles (240,000 km) or 120 Months Maintenance Service Schedule❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary.❏ Rotate tires.❏

Inspection and service should also be performed anytimea malfunction is observed or suspected. Retain all re-ceipts.* This maintenance is not required

INDEX

Adding Engine Coolant (Antifreeze)...97Adding Fuel...71Airbag Light ...21Air Cleaner, E

Selection of Coolant (Antifreeze) ...95,104Diesel Fuel...46Diesel Fuel Requirements ...46Bulk Stora

• Engine Will Not Restart in XXXX mi DEF Low RefillSoon – This message will display when DEF drivingrange is less than 500 miles, DEF fluid top off is

Filter ...86Requirements ...46Specifications ...47Tank Capacity ...

Warning (Instrument Cluster Description) ...16Maintenance Procedures ...81Maintenance Schedule ...110New Vehic

TiresPressure Warning Light ...22Tongue Weight/Trailer Weight ...56Towing ...51Guide ...

Adding Engine Coolant (Antifreeze) ...268Adding Fuel ...206, 209Airbag Light...138Air Cleaner

Coolant Level ...266Disposal of Used Coolant ...270Drain, Flush, and Refill ...267Points to Remembe

FiltersEngine Fuel ...255Engine Oil ...252 , 284Engine Oil Disposal ...253FlashersTurn

Intervention Regeneration Strategy ...262Jump Starting ...238Keyless Enter-N-Go...157LightsAir

Dipstick ...249Disposal ...253Filter ...252 , 284Filter Disposal ...

Synthetic Engine Oil ...252Tachometer...133Tip Start...157TiresPressure Wa

INSTALLATION OF RADIO TRANSMITTING EQUIPMENTSpecial design considerations are incorporated into thisvehicle’s electronic system to provide immunity to

When the DEF system needs to be serviced the followingwarnings will display:• Service DEF System See Dealer — This message willdisplay when the fault

Ram Truck Chrysler Group LLC OWNER’S MANUAL2014 2014 RAM TRUCK DIESEL14D241-226-AA First Edition Printed in U.S.A.Diesel Supplement

• Engine Will Not Restart Service DEF System SeeDealer — This message will display if DEF systemissue detected is not serviced during the allowedperio

Vehicle Information (Customer InformationFeatures)Press and release the UP or DOWN button until “VehicleInfo” displays in the EVIC and press the SELEC

STARTING AND OPERATINGCONTENTS䡵 STARTING PROCEDURES ...37▫ Normal Starting ...38▫ Automatic Transmission ...

▫ Trailer Towing Weights (Maximum TrailerWeight Ratings) ...56▫ Trailer And Tongue Weight ...56▫ Towing Requirements .

STARTING PROCEDURESBefore starting your vehicle, adjust your seat, both insideand outside mirrors, and fasten your seat belts.The starter is allowed t

CAUTION! (Continued)• If the “Water in Fuel Indicator Light” remains on,DO NOT START engine before you drain the waterfrom the fuel filters to avoid e

Normal Starting Procedure – Keyless Enter-N-Go™Observe the instrument panel cluster lights when startingthe engine.NOTE: Normal starting of either a c

Extreme Cold WeatherThe engine block heater is a resistance heater installed inthe water jacket of the engine. It requires a 110–115 VoltAC electrical

WARNING! (Continued)• Never leave children alone in a vehicle, or withaccess to an unlocked vehicle. Allowing children tobe in a vehicle unattended is

Cold Weather PrecautionsOperation in ambient temperature below 32°F (0°C) mayrequire special considerations. The following charts sug-gest these optio

Engine Oil UsageRefer to “Maintenance Procedures” in “Maintaining YourVehicle” for the correct engine oil viscosity.Engine Warm-UpAvoid full throttle

DrivingConditionLoadTurbo-chargerTempera-tureIdle Time(min.) Be-fore En-gine Shut-downStop andGoEmpty Cool Less thanOneStop andGoMedium OneHighwaySpee

Do Not Operate The Engine With Low OilPressureIf the low oil pressure warning light turns on whiledriving, stop the vehicle and shut down the engine a

ENGINE BLOCK HEATER — IF EQUIPPEDThe engine block heater warms engine coolant andpermits quicker starts in cold weather. Connect the heatercord to a g

good performance. If the vehicle is exposed to extremecold (below 20°F or -7°C), or is required to operate atcolder-than-normal conditions for prolong

RAM 1500

climatized diesel fuels. Experience has shown that it alsooperates on No. 1 Ultra Low Sulfur diesel fuels or otherfuels within specification.NOTE: If

(B6–B20) will result in premature engine wear. Such wearis not covered by the New Vehicle Limited Warranty.Biodiesel is a fuel produced from renewable

Fuel Oxidation Stability – Must Use Fuel WithinSix Months Of ManufactureBiodiesel fuel has poor oxidation stability which canresult in long term stora

NOTE: Under no circumstances should oil change inter-vals exceed 8,000 miles (12 875 km) or 6 months, ifregular operation occurs with greater than 5%

exceed the GVWR. Refer to “Vehicle Loading/VehicleCertification Label” in “Starting and Operating” forfurther information.Gross Trailer Weight (GTW)Th

Tongue Weight (TW)The tongue weight is the downward force exerted on thehitch ball by the trailer. In most cases it should not be lessthan 10% of the

steering and brake control thereby enhancing towingsafety. The addition of a friction / hydraulic sway controlalso dampens sway caused by traffic and

Trailer Hitch Classification DefinitionsClass Max. Trailer Hitch In-dustry StandardsClass I - Light Duty 2,000 lbs (907 kg)Class II - Medium Duty 3,50

Trailer Towing Weights (Maximum Trailer Weight Ratings)The rear bumper is intended to tow trailers up to a 5,000 lbs (2 268 kg) without added equipmen

hitch. Consider the following items when computing theweight on the rear axle of the vehicle:• The tongue weight of the trailer• The weight of any oth

Towing RequirementsTo promote proper break-in of your new vehicle drive-train components the following guidelines are recom-mended:CAUTION!• Do not to

WARNING! (Continued)• Safety chains must always be used between yourvehicle and trailer. Always connect the chains tothe hook retainers of the vehicle

• Check for signs of tire wear or visible tire damagebefore towing a trailer. Refer to “Tires – GeneralInformation” in “Starting and Operating” for th

WARNING!• Do not connect trailer brakes to your vehicle’shydraulic brake lines. It can overload your brakesystem and cause it to fail. You might not h

The user interface consists of the following:Manual Brake Control LeverSlide the manual brake control lever to the right toactivate power to the trail

sliding the manual brake control lever will display theGAIN setting for 10 seconds and the “Trailer Brake StatusIndicator Light” will not be displayed

4. Press the UP or DOWN button on the steering wheeluntil “TRAILER TOW” appears on the screen.5. Press the RIGHT arrow on the steering wheel to enter“

* The suggested selection depends and may changedepending on the customer preferences for braking per-formance. Condition of the trailer brakes, drivi

NOTE:• An aftermarket controller may be available for usewith trailers with air or electric-over-hydraulic trailerbrake systems. To determine the type

Four-Pin Connector1 — Female Pins 4 — Park2 — Male Pin 5 — Left Stop/Turn3 — Ground 6 — Right Stop/TurnSeven-Pin Connector1 — Battery 5 — Ground2 — Ba

TABLE OF CONTENTSSECTION PAGE1INTRODUCTION ...72THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

Towing TipsBefore setting out on a trip, practice turning, stoppingand backing the trailer up in an area away from heavytraffic.Automatic Transmission

Electronic Speed Control – If Equipped• Do not use in hilly terrain or with heavy loads.• When using the speed control, if you experience speeddrops g

first and only technology in decades to be as good for theenvironment as it is good for business and vehicleperformance.The purpose of the SCR system

Refer to “Electronic Vehicle Information Center(EVIC)” in “Understanding Your Instrument Panel” forsystem messages and warnings.NOTE:• Your vehicle is

2. There is no fuel filler cap. A flapper door inside thefiller pipe seals the system.3. Insert the fuel nozzle fully into the filler pipe – thenozzle

2. Insert funnel into same filler pipe opening as the fuelnozzle.3. Ensure funnel is inserted fully to hold flapper dooropen.4. Pour fuel into funnel

CAUTION!To avoid fuel spillage and overfilling, do not “topoff” the fuel tank after filling.WARNING!• Never have any smoking materials lit in or near

If the vehicle will not start, refer to “MaintenanceProcedures/Priming If The Engine Has Run Out Of Fuel”in “Maintaining Your Vehicle” for further inf

Adding Diesel Exhaust FluidThe DEF gauge (located on the instrument cluster) willdisplay the level of DEF remaining in the tank. Refer to“Instrument C

CAUTION!•To avoid DEF spillage, and possible damage to theDEF tank from overfilling, do not “top off” the DEFtank after filling.• DO NOT OVERFILL. DEF

Filling the DEF tank in cold climatesSince DEF will begin to freeze at 12°F (-11°C), yourvehicle is equipped with an automatic DEF heatingsystem. This

MAINTAINING YOUR VEHICLECONTENTS䡵 ENGINE COMPARTMENT — 3.0L DIESEL ...80䡵 MAINTENANCE PROCEDURES ...81▫ Engine Oil ...

ENGINE COMPARTMENT — 3.0L DIESEL1 — Air Cleaner Filter 5 — Battery2 — Engine Oil Dipstick 6 — Power Distribution Center (PDC)3 — Engine Oil Fill 7 — W

MAINTENANCE PROCEDURESThe pages that follow contain the required maintenanceservices determined by the engineers who designed yourvehicle.Besides thos

Engine OilEngine Oil SelectionFor best performance and maximum protection under alltypes of operating conditions, the manufacturer recom-mends engine

mark. The total capacity from the MIN mark to the MAXmark is 1.3 qts (1.2 L).CAUTION!Overfilling or underfilling the crankcase will causeoil aeration

The engine oil filler cap also shows the recommendedengine oil viscosity for your engine. For information onengine oil filler cap location, refer to t

WARNING!The air induction system (air cleaner, hoses, etc.) canprovide a measure of protection in the case of enginebackfire. Do not remove the air in

Draining Fuel/Water Separator FilterThe fuel filter/water separator filter housing is locatedabove the rear axle next to the fuel tank. The best acces

CAUTION!If the “Water In Fuel Indicator Light” remains on, DONOT START the engine before you drain water fromthe fuel filters to avoid engine damage.I

INTRODUCTIONCONTENTS䡵 A MESSAGE FROM CHRYSLER GROUP LLC ...81

If more than two ounces or 60 milliliters of fuel have beendrained, follow the directions for “Priming If The EngineHas Run Out Of Fuel.”Underbody Mou

3. Open the water drain valve, and let any accumulatedwater drain.4. Close the water drain valve.5. Remove bottom cover using a strap wrench. Rotateco

CAUTION!The starter motor will engage for approximately 30seconds at a time. Allow two minutes between thecranking intervals.NOTE: The engine may run

Intervention Regeneration Strategy – EVICMessage Process FlowThis engine meets all required EPA diesel engine emis-sions standards. To achieve these e

Exhaust System – Regeneration Required Now⬙Exhaust Filter XX% Full Safely Drive at Highway Speedsto Remedy⬙ will be displayed on the Electronic Vehicl

Exhaust Service Required – See Dealer NowRegeneration has been disabled due to a system malfunc-tion. At this point the engine Powertrain Control Modu

CAUTION! (Continued)case. Also, if a “fast charger” is used while the batteryis in vehicle, disconnect both vehicle battery cablesbefore connecting th

Check the engine cooling system hoses for brittle rubber,cracking, tears, cuts and tightness of the connection at thecoolant recovery bottle and radia

CAUTION!• Mixing of engine coolant (antifreeze) other thanspecified Organic Additive Technology (OAT) en-gine coolant (antifreeze), may result in engi

Adding CoolantYour vehicle has been built with an improved enginecoolant (OAT coolant conforming to MS-12106) thatallows extended maintenance interval